Stationary Concrete Batching Plant
Stationary concrete batching plants are generally preferred for projects to be carried out in a long-term and permanent work area.
Ready-mix concrete production facilities consist of an aggregate hopper, weighing hopper, aggregate conveyor belt, mixer, cement weighing hopper, water weighing tank, chemical weighing tank and an automation system that ensures all of these equipment work in synchronous harmony. Thanks to this harmony, it is possible to produce world-class and high-quality concrete.
Stationary Concrete Batching Plant
TTC Brand Mobile Concrete Batching Plants offer all the technology required for ready-mixed concrete production with over 20 years of experience.
Thanks to the specially designed automation system, all equipment is synchronized and communicates with each other.
Mixer internal structure, sensitive upper group elements and all other equipment are specially designed to produce the most homogeneous concrete mixture possible in the shortest time.
Aggregate Group
Aggregate group is an independent equipment in stationary plants. Aggregate weighing bunker and collection conveyor are located under the stock hoppers of the bunker.
One of the most important components of concrete is aggregate. It is necessary to prepare the aggregate mixture according to the concrete recipe to be produced. The amount of which size aggregate should be in a mixture is defined in advance to the automation system. These amounts are discharged from the outlet covers of the aggregate bunker equipped with pneumatic pistons. The aggregate weighing bunker measures these aggregate amounts with load cells and the automation system closes the relevant cover when the desired amount is full. In this way, the amount of aggregate that the concrete should contain is precisely adjusted.
Mixer Group
The mixer group includes an aggregate holding hopper, a cement weighing hopper, a water weighing hopper and a chemical additive tank. These hoppers and tanks are located at the top of the mixer and directly discharge the products into the mixer in the amounts determined by the automation system.
The mixer is responsible for obtaining the most homogeneous concrete mixture in the shortest time. The mixing equipment of the mixer is selected as high-strength products to successfully accomplish this task. The inner surface of the mixer is coated with a wear-resistant armor.
When the mixture is completed, the mixer discharge cover is opened by the hydraulic system and the mixture is poured into the discharge chute located at the bottom of the mixer. From here, it is transferred to the site to be used by transmixers.
Automation System
Each facility is equipped with a control panel with all start and stop buttons and a control cabin consisting of a computer where you can monitor all processes. You can also monitor the occupancy of the units on the computer and enter an unlimited number of concrete recipes. You can also easily access the reports.
TECHNICAL SPECIFICATIONS OF FIXED CONCRETE BATCHING PLANTS
TTC-B-60S
60 m³/h Capacity Fixed Plant
- 80m³ Volume (4x20m³)
- Produced with 5mm, ST37-A1 Quality, Twisted Trapezoidal Sheet Metal.
- 2 outlet chutes for each hopper
- Discharge covers are supported by articulated bearings. 1 Pneumatic Piston is used.
- 2 0.27 kW 1500 rpm Vibromotor
- Bunker with 1.5m³ volume and 2 tons weighing capacity.
- Manufactured with 6mm thick ST37-A1 Quality Sheet Metal.
- 4 Pieces of 5 Ton Loadcell are used.
- 0.18kW 1500rpm Vibromotor
- 800×12500 mm
- 7.5 kW 1500rpm Motor
- Ø324 – 10mm Rubber coated drive drum
- Ø274 mm Tail Drum
- 4 ply 4/2 EP125, Herringbone Type Tyre
- 8mm ST37 Twisted Sheet Metal Conveyor Chassis
- 800×25000 mm
- 15 kW 1500rpm Motor
- DG2-250 Reducer
- Ø324 – 10mm Rubber coated drive drum
- Ø274 mm Tail Drum
- 4 ply 4/2 EP125, Herringbone Type Tires
- 4mm ST37 Twisted Sheet Metal Conveyor Chassis
- Completely closed bottom and top
Holding Bunker
- 1,5m³
- 1 Piece MVE100/3 Vibromotor
Cement Hopper :
- 600 kg capacity
- 3×1000 kg Loadcell
- MVE100/3 Vibromotor
- Ø300 mm Pneumatic Valve
- 1/4″ Pneumatic Valve
Water Reservoir:
- 300 lt capacity
- 2×1000 kg Loadcell
- Ø200 mm Pneumatic Valve
- 1/4″ Pneumatic Valve
Additive Reservoir :
- 30 kg capacity
- 100 kg S Type Loadcell
- 1″ Actuated Valve
- 1/4″ Pneumatic Valve
- 430l/min Flow Rate
- 5.5kW Motor
- 300 l Tank Volume
- 6-8 bar working pressure
- Dry mix volume: 1500 lt
- Compressed concrete volume: 1000lt
- 2×18.5 kW Motor
- Faster and more homogeneous mixing is provided with helical arms and paddles for both shafts.
- Ni-Hard Cast Mixer Liners are used.
- The inner surface of the body is completely primed against wear.
- Order management with PLC
- All settings, plug-in transactions and calibrations can be made from the operator panel screen. Reports can be obtained for all transactions.
- All kinds of reporting transactions are made with SCADA. It is integrated into the system with a computer, printer and an inverter.
TTC-B-100S
100 m³/h Capacity Fixed Plant
- 100m³ Volume (4x25m³)
- Produced with 5mm, ST37-A1 Quality, Twisted Trapezoidal Sheet Metal.
- 2 outlet chutes for each hopper
- Discharge covers are supported by articulated bearings. 1 Pneumatic Piston is used.
- 2×0.27 kW 1500 rpm Vibromotor
- Bunker with 3m³ volume and 4 tons weighing capacity.
- Manufactured with 6mm thick ST37-A1 Quality Sheet Metal.
- 4 Units of 5 Ton Loadcell are used.
- 0.27kW 1500rpm Vibromotor
- 1000×12500 mm
- 11 kW 1500rpm Motor
- Ø324 – 10mm Rubber coated drive drum
- Ø274 mm Tail Drum
- 4 ply 4/2 EP125, Herringbone Type Tyre
- 8mm ST37 Twisted Sheet Metal Conveyor Chassis
- 1000×28000 mm
- 30 kW 1500rpm Motor
- DG2-280 Reducer
- Ø324 – 10mm Rubber coated drive drum
- Ø274 mm Tail Drum
- 4 ply 4/2 EP125, Herringbone Type Tires
- 8mm ST37 Twisted Sheet Metal Conveyor Chassis
- Completely closed bottom and top
Holding Bunker :
- 3m³ Capacity
- 1 MVE 100/3 Vibromotor
Cement Hopper :
- 1300 kg capacity
- 3×1000 kg Loadcell
- MVE100/3 Vibromotor
- Ø300 mm Pneumatic Valve
- 1/4″ Pneumatic Valve
Water Reservoir :
- 600 lt capacity
- 2×1000 kg Loadcell
- Ø200 mm Pneumatic Valve
- 1/4″ Pneumatic Valve
Additive Chamber :
- 50 kg capacity
- 100 kg S Type Loadcell
- 1″ Actuated Valve
- 1/4″ Pneumatic Valve
- 827l/min Flow Rate
- 7.5kW Motor
- 500 l Tank Volume
- 8-12 bar working pressure
- Dry mix volume: 3000 lt
- Compressed concrete volume: 2000lt
- 2×37 kW Motor
- Faster and more homogeneous mixing is provided with helical arms and paddles for both shafts.
- Ni-Hard Cast Mixer Liners are used.
- The inner surface of the body is completely primed against wear.
- Order management with PLC
- All settings, plug-in transactions and calibrations can be made from the operator panel screen. Reports can be obtained for all transactions.
- All kinds of reporting transactions are made with SCADA. It is integrated into the system with a computer, printer and an inverter.
TTC-B-120S
120 m³/h Capacity Fixed Plant
- 120m³ Volume (4x30m³)
- Produced with 5mm, ST37-A1 Quality, Twisted Trapezoidal Sheet Metal.
- 2 outlet chutes for each hopper
- Discharge covers are supported by articulated bearings. 1 Pneumatic Piston is used.
- 2×0.27 kW 1500 rpm Vibromotor
- Bunker with 4.5m³ volume and 6 tons weighing capacity.
- Manufactured with 6mm thick ST37-A1 Quality Sheet Metal.
- 4 Units of 5 Ton Loadcell are used.
- 0.27kW 1500rpm Vibromotor
- 1000×12500 mm
- 11 kW 1500rpm Motor
- DG2-225 Reducer
- Ø324 – 10mm Rubber coated drive drum
- Ø274 mm Tail Drum
- 4 ply 4/2 EP125, Herringbone Type Tyre
- 8mm ST37 Twisted Sheet Metal Conveyor Chassis
- 1200×30000 mm
- 30 kW 1500rpm Motor
- DG2-280 Reducer
- Ø324 – 10mm Rubber coated drive drum
- Ø274 mm Tail Drum
- 4 ply 4/2 EP125, Herringbone Type Tires
- 4mm ST37 Twisted Sheet Metal Conveyor Chassis
- Completely closed bottom and top
Holding Bunker :
- 4.5 m³ Capacity
- 1 MVE100/3 Vibromotor
Cement Hopper :
- 1800 kg capacity
- 3×1000 kg Loadcell
- MVE100/3 Vibromotor
- Ø300 mm Pneumatic Valve
- 1/4″ Pneumatic Valve
Water Reservoir :
- 1000 lt capacity
- 2×1000 kg Loadcell
- Ø200 mm Pneumatic Valve
- 1/4″ Pneumatic Valve
Additive Chamber :
- 50 kg capacity
- 100 kg S Type Loadcell
- 1″ Actuated Valve
- 1/4″ Pneumatic Valve
- 827l/min Flow Rate
- 7.5kW Motor
- 500 l Tank Volume
- 8-12 bar working pressure
- Dry mix volume: 4500 lt
- Compressed concrete volume: 3000lt
- 2×55 kW Motor
- Faster and more homogeneous mixing is provided with helical arms and paddles for both shafts.
- Ni-Hard Cast Mixer Liners are used.
- The inner surface of the body is completely primed against wear.
- Order management with PLC
- All settings, plug-in transactions and calibrations can be made from the operator panel screen. Reports can be obtained for all transactions.
- All kinds of reporting transactions are made with SCADA. It is integrated into the system with a computer, printer and an inverter.
TTC-B-160S
160 m³/h Capacity Fixed Plant
- 160m³ Volume (4x40m³)
- Produced with 5mm, ST37-A1 Quality, Twisted Trapezoidal Sheet Metal.
- 2 outlet chutes for each hopper
- Discharge covers are supported by articulated bearings. 1 Pneumatic Piston is used.
- 2×0.37 kW 1500 rpm Vibromotor
- Bunker with 7m³ volume and 10 tons weighing capacity.
- Manufactured with 6mm thick ST37-A1 Quality Sheet Metal.
- 4 Units of 10 Ton Loadcell are used.
- 0.27kW 1500rpm Vibromotor
- 1200×14600 mm
- 15 kW 1500rpm Motor
- Ø324 – 10mm Rubber coated drive drum
- Ø274 mm Tail Drum
- 4 ply 4/2 EP125, Herringbone Type Tyre
- 8mm ST37 Twisted Sheet Metal Conveyor Chassis
- 1200×30000 mm
- 37 kW 1500rpm Motor
- DG2-280 Reducer
- Ø324 – 10mm Rubber coated drive drum
- Ø274 mm Tail Drum
- 4 ply 4/2 EP125, Herringbone Type Tires
- 4mm ST37 Twisted Sheet Metal Conveyor Chassis
- Completely closed bottom and top
Holding Bunker :
- 6m³ capacity
- 1 MVE100/3 Vibromotor
Cement Hopper :
- 2800 kg capacity
- 3×2000 kg Loadcell
- MVE100/3 Vibromotor
- Ø300 mm Pneumatic Valve
- 1/4″ Pneumatic Valve
Water Reservoir :
- 1300 lt capacity
- 2×1000 kg Loadcell
- Ø200 mm Pneumatic Valve
- 1/4″ Pneumatic Valve
Additive Hopper :
- 50 kg capacity
- 100 kg S Type Loadcell
- 1″ Actuated Valve
- 1/4″ Pneumatic Valve
- 827l/min Flow Rate
- 7.5kW Motor
- 500 l Tank Volume
- 8-12 bar working pressure
- Dry mix volume: 6000 lt
- Compressed concrete volume: 4000lt
- 2×75 kW Motor
- Ni-Hard Cast Iron Arm and Cap are used.
- Ni-Hard Cast Iron Mixer Liners are used.
- The inner surface of the body is completely primed against wear.
- Order management with PLC
- All settings, plug-in transactions and calibrations can be made from the operator panel screen. Reports can be obtained for all transactions.
- All kinds of reporting transactions are made with SCADA. It is integrated into the system with a computer, printer and an inverter.
TTC-B-200S
200 m³/h Capacity Fixed Plant
- 160m³ Volume (4x40m³)
- Produced with 5mm, ST37-A1 Quality, Twisted Trapezoidal Sheet Metal.
- 2 outlet chutes for each hopper
- Discharge covers are supported by articulated bearings. 1 Pneumatic Piston is used.
- 2×0.37 kW 1500 rpm Vibromotor
- 2 bunkers with 3m³ volume and 4 tons weighing capacity.
- Manufactured with 6mm thick ST37-A1 Quality Sheet Metal.
- 4 units of 5-ton Loadcell are used.
- 0.27kW 1500rpm Vibromotor
- 1000×4000 mm
- 7.5 kW 1500rpm Motor
- Ø324 – 10mm Rubber coated drive drum
- Ø274 mm Tail Drum
- 4 ply 4/2 EP125, Herringbone Type Tyre
- 8mm ST37 Twisted Sheet Metal Conveyor Chassis
- 1200×32000 mm
- 37 kW 1500rpm Motor
- DG2-320 Reducer
- Ø324 – 10mm Rubber coated drive drum
- Ø274 mm Tail Drum
- 4 ply 4/2 EP125, Herringbone Type Tires
- 4mm ST37 Twisted Sheet Metal Conveyor Chassis
- Completely closed bottom and top
Holding Bunker :
- 6m³ capacity
- 1 MVE100/3 Vibromotor
Cement Hopper :
- 3000 kg capacity
- 3×2000 kg Loadcell
- MVE100/3 Vibromotor
- Ø300 mm Pneumatic Valve
- 1/4″ Pneumatic Valve
Water Reservoir :
- 1500 lt capacity
- 2×1000 kg Loadcell
- Ø200 mm Pneumatic Valve
- 1/4″ Pneumatic Valve
Additive Hopper :
- 50 kg capacity
- 100 kg S Type Loadcell
- 1″ Actuated Valve
- 1/4″ Pneumatic Valve
- 827l/min Flow Rate
- 7.5kW Motor
- 500 l Tank Volume
- 8-12 bar working pressure
- Dry mix volume: 7500 lt
- Compressed concrete volume: 5000lt
- 2×90 kW Motor
- Ni-Hard Cast Iron Arm and Cap are used.
- Ni-Hard Cast Iron Mixer Liners are used.
- The inner surface of the body is completely primed against wear.
- Order management with PLC
- All settings, plug-in transactions and calibrations can be made from the operator panel screen. Reports can be obtained for all transactions.
- All kinds of reporting transactions are made with SCADA. It is integrated into the system with a computer, printer and an inverter.
